(5) Cap Badges

Product Overview

This is a high-grade, Hand-Embroidered Bullion Insignia, designed for elite military, security, and ceremonial uniforms. Crafted with precision using traditional gold and silver wire techniques, this badge offers a superior 3D texture and a distinguished professional look for berets, peaked caps, or blazers.

Technical Specifications

• Product Category: Hand-Embroidered Bullion & Wire Insignia.

• Base Fabric: Premium Dark Green Blazer Felt (100% Wool), selected for its durability and smooth finish.

• Embroidery Materials:

  • Gold Bullion Wire: High-luster metallic gold wire, lacquer-coated to resist oxidation and maintain shine.

  • Silver Bullion Wire: Fine-gauge silver wire used for detailed central motifs.

  • Silk Threading: Targeted use of premium silk threads for colored detailing within the crown and accents.

• Design Composition:

  • Imperial Motif: Features a majestic lion-on-crown crest with high-relief 3D stitching.

  • Global Symbol: A central globe detailed with silver bullion wire to represent international service.

  • Laurel Wreath: Symmetrical gold bullion leaves, hand-padded to create a raised, prestigious effect.

Manufacturing Highlights

• Hand-Stitched Precision: Each badge is 100% handcrafted by expert artisans, ensuring intricate detailing that machine embroidery cannot replicate.

• Enhanced 3D Depth: Utilizes internal padding techniques to raise the bullion wire, giving the badge a bold, three-dimensional profile.

• Edge Finishing: Contour-cut by hand for a clean, sharp silhouette that sits flush against the headgear or garment.

• Durability: Built to withstand professional use, maintaining its structural integrity and metallic luster over time.

Applications & Customization

• Primary Use: Military headgear (Berets, Peaked Caps), Police Uniforms, and Regimental Blazers.

• Backing Options: * Standard Buckram (for sewing).

  • Hard-board backing with Pin-Clutch.

  • Velcro (Hook & Loop) for tactical use.

• Standard Size: Custom-fit for beret application (approx. 50mm – 65mm height or as per requirement).